About Thread Rolls Dies
Our firm is engaged in offering an extensive assortment of Thread Rolls Dies to cater to all models of thread rolling machines. Manufactured as per international quality standards, these rolls comes in sets of two and three pieces manufactured from D2, D3 and M2 Material to suit any type of machine. Available in various specifications as per the needs of clients, these Thread Rolls Dies are appreciated for high performance, compact design, corrosion resistance and durability.
Custom-Engineered Thread ProfilesWe understand the diverse needs of our customers, so we offer fully customizable thread profilesmetric, BSW, UNF, UNC, and moretailored to your project requirements. Our engineering team collaborates with you to ensure optimum die fit, precise threading, and seamless integration into your manufacturing process.
Rugged Performance and Long Die LifeProduced from robust materials like HSS, D2, D3, M2, and alloy steel, our thread rolling dies achieve a hardness level of 5862 HRC after heat treatment. This ensures exceptional tool life, enabling the production of up to 40,00060,000 components (depending on application and material), which translates to reduced downtime and lower tooling costs.
FAQs of Thread Rolls Dies:
Q: How are flat thread rolling dies used in manufacturing industries?
A: Flat thread rolling dies are primarily used in cold forming processes to create threads on bolts, rods, tubes, and fasteners. They are suitable for use with thread rolling machines, milling machines, and CNC machines, ensuring rapid and repeatable thread production in industrial, automotive, and construction sectors.
Q: What customization options are available for thread profile and dimensions?
A: We offer customization for both thread profiles (including metric, BSW, UNF, UNC, acme, and trapezoidal) and die dimensions. Customers can specify their unique requirements, and our engineering team will manufacture dies tailored to fit those needs, ensuring compatibility with your threading applications.
Q: When should I replace the thread rolling dies?
A: Thread rolling dies have a typical life span of 40,000 to 60,000 pieces, depending on the material being worked and job specifics. Replacement is recommended once you observe thread quality degradation, excessive wear, or when the output falls below tolerance standards.
Q: Where are these thread rolling dies commonly applied?
A: These dies are widely used in industrial manufacturing, automotive assembly, fastener production, and construction industries. They play a crucial role in the efficient and high-volume threading of components used in various mechanical and structural applications.
Q: How does the mirror finish and precision ground surface benefit the threading process?
A: A precision ground and mirror-finished surface on the dies minimizes friction, enhances thread accuracy, and reduces material galling. This leads to smoother operation, higher-quality threads, and a longer-lasting die, ensuring greater efficiency in high-volume production runs.
Q: What is the process for ordering customized dies from your company?
A: To order customized dies, provide your specific thread profile, dimensions, and any special requirements. Our team will review the details, suggest optimal material and packaging options, and deliver precision-ground dies that match your application needs, shipped securely in either plastic boxes or wooden cases.